PCBA Manufacturing - The Ultimate Solution Guide

Discover our comprehensive PCBA manufacturing solution guide, offering expert insights and services to optimize your electronic projects. As your trusted partner, we deliver top-notch PCBA solutions tailored to your every need, from design to production. Unleash the full potential of your electronics with our unparalleled expertise and cutting-edge manufacturing capabilities.

Hello, I'm Elena from Circunex. Let me guide you through this ultimate solutions page.

As a co-founder of Circunex, I have devoted 12 years to the PCBA manufacturing industry. Click the button below to explore how we deliver exceptional solutions for all your PCBA manufacturing needs. From cutting-edge technology to reliable pcb manufacturing processes, we are committed to providing top-quality PCBA3 and services that exceed your expectations.

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    Efficient and Reliable PCB Assembly Services

    China-based PCBA Manufacturer Circunex: Combining Innovative Technology with Excellence in Craftsmanship for Top-Tier Circuit Board Assembly Solutions

    That is how you reducing costs with your Circunex.

    If you have any PCBA needs, trust Circunex, a leading PCB assembly manufacturer. Discover our high-quality printed circuit board assembly services:

    • Comprehensive Turnkey Solutions: From fabrication to assembly, we offer start-to-finish services to meet all your needs.
    • Diverse Assembly Options: SMT, THT, Mixed Assembly, Package on Package (POP), Rigid PCBs, Flex PCBs, HDI PCB, Heavy Copper PCB and more.
    • Flexible Volume Alternatives: Prototypes, low volume, high volume – we cater to projects of any size.
    • Reliable Parts Sourcing: We source genuine, quality parts from authorized manufacturers, ensuring optimal performance. All parts undergo rigorous quality inspection.
    • Robust Quality Assurance: Our stringent inspection processes, including visual, AOI, and X-ray inspections, ensure functionality and exceptional quality.
    • Efficient and Cost-effective: Benefit from added value services like free Valor DFM/DFA checks and expert design assistance, ensuring efficiency and cost savings.
    • Expert Engineering Team: Our qualified professionals optimize designs, ensuring project success and on-time delivery.

    Flexible Volume PCB Assembly Service by Circunex: Go beyond with our exceptional electronic PCB assembly services. We offer:

    • Prototype PCB Assembly: Test your designs with our quick prototype assembly, identifying potential challenges and enhancing final board quality.
    • Low-Volume, High Mix PCB Assembly: Accommodating specialized applications with diverse board requirements.
    • High-Volume PCB Assembly: Delivering large-scale assembly orders with expertise.
    • Consigned & Partial PCB Assembly: Meeting IPC Class 3 standards, ISO 9001:2008-certified, and RoHS-compliant.
    • Full Turnkey PCB Assembly: ISO 9001:2008-certified and RoHS-compliant, we manage your project from start to finish.

    With comprehensive capabilities in SMD, through-hole, and mixed assembly, we provide free Valor DFM/DFA checks and function testing to ensure board quality. Enjoy the convenience of reordering with no minimum cost requirements or added tooling charges. Explore our detailed assembly capabilities in the table below. Trust Circunex for reliable PCB assembly solutions that meet your unique requirements.

    FeatureCapability
    Quality GradeStandard IPC 3
    Order Quantity1pc – 10,000,000+pcs
    Build Time1 – 5 days, 1 – 2 weeks, or scheduled deliveries
    PCB Spec RequirementsPCB whose width/length is less than 30mm should be panelized
    Max board size: 500×450 mm
    Board Type: Rigid PCBs, Flexible PCBs, Metal core PCBs
    Surface finish: lead/lead-free HASL, ENIG, Silver, OSP
    Assembly TypesSurface mount
    Thro-hole
    Mixed technology (SMT & Thru-hole)
    Single or double sided placement
    Conformal coating
    Shield cover assembly for EMI emission control
    Solder TypeLead-free – RoHS
    Parts ProcurementFull Turnkey
    Partial Turnkey
    Kitted/Consigned
    Component typesSMT 01005 or larger
    BGA 0.35mm pitch, POP (Package on Package)
    WLCSP 0.35mm pitch
    Hard metric connectors
    Cable & wire
    SMT Parts PresentationBulk
    Cut tape
    Partial reel
    Reel
    Tube
    Tray
    StencilsLaser-cut stainless steel
    Other TechniquesFree DFM Review
    Box Build Assembly
    100% AOI test and X-ray test for BGA
    IC programming
    Components cost-down
    Function test as custom
    Protection technology

     

    Estimated wholesale price

    All the money paid to Circunex for the purchase of their products is secure. Below is an outline of costs you will incur:
     
    Design Fee
    Pay a small fee for consultation of any designs if you don’t have the PCB Design.
    Shipping Fee
    This is the amount of money that you will pay for the transportation of your products from the factory to your doorstep. Circunex offers you the convenience of any kind.
    Miscellaneous Fee
    It is any other fees relating to taxes, service fees, penalties, and late fees. They are usually low-cost amounts.
    Sample Product Fee
    Pay a minimal amount in case you need a sample PCB. Well, this money is for a single sample, if it is one that you need. With several samples, you’ll pay a bit more.
    30% T/T Fee
    You can decide to either pay the full amount or pay 30% of the full payment for the wholesale.
    70% Final Fee
    Complete your payment within a certain period and receive the products you ordered for.

    Estimated manufacturing and shipping times

    At Circunex, speed is our priority. With a growing number of customers reaching out to us, we are committed to delivering fast results. Let’s take a closer look at our efficient process of manufacturing and shipping:

    STEP 1
    Design and manufacturing time

    At Circunex, we pride ourselves on efficient design and manufacturing. Our streamlined process ensures prompt delivery of high-quality PCBs, from concept to production. Your projects will be executed with precision and delivered on time.

    STEP 2
    Packing and boxing all products time

    Our dedicated staff efficiently pack the products in cartons, as it is a straightforward task for them. This swift process ensures that your orders are prepared and ready for shipping in no time.

    STEP 3
    Custom clearance and loading time

    Our skilled staff handles the loading of products onto Circunex vehicles, ensuring a seamless process. Once cleared for dispatch, our experienced drivers take charge of transporting the goods to various delivery points promptly and safely.

    STEP 4
    Sea and land transportation time

    Upon the products’ arrival at their designated destination, you will be promptly notified with an alert. This gives you ample time to plan and arrange for the collection of your shipped goods with ease and convenience.

    The whole process of PCB Assembly

    From Design to Finished Circuit Board: An In-depth Journey

    pcb testing
    1. Solder Paste Application:

    Solder paste is applied to the areas where soldering is required, usually using a stencil.

    2. Component Placement:

    Surface mount components are placed on the board using automated machines.

    3. Reflow Soldering:

    The board is heated in a reflow oven to melt the solder paste and create a solid connection between the components and the board.

    4. Inspection:

    The board is inspected for any defects or misalignments using visual or automated inspection techniques.

    5. Through-Hole Component Insertion:

    If there are any through-hole components, they are inserted manually or by machine.

    6. Wave Soldering:

    For through-hole components, wave soldering is used to solder the components to the board.

    7. Additional Inspection and Testing:

    Further inspection and testing are conducted to ensure the board meets all specifications and functions correctly.

    8. Cleaning:

    Any residue from the soldering process is cleaned off.

    9. Final Inspection and Packaging:

    A final inspection is conducted, and the boards are packaged for shipment.

    Why Choose Circunex PCB Manufacturing?

    At Circunex, we take pride in being a world-class PCB manufacturing company powered by intelligent business operations, cutting-edge technology, and an exceptional workforce. Here’s why you should choose us:

    Unparalleled Craftsmanship: Our professional development and production teams are dedicated to delivering phenomenal results. We ensure that every job is completed to the highest standard for which we have become renowned.

    Competitive Pricing: We understand the importance of cost-effectiveness. By maintaining excellent relationships with our raw material suppliers, we secure significant discounts for every customer order, allowing us to offer competitive prices that give us an edge over our competitors.

    Satisfaction Guarantee: Your satisfaction is our top priority. We prioritize clear and concise communication to ensure that your needs are fully understood and met. Our unparalleled products and services are tailored with your best interests in mind, ensuring your complete satisfaction.

    Popular

    Frequently Ask Questions

    1. PCB assembly, or Printed Circuit Board assembly, is the process of populating electronic components onto a PCB to create a functional electronic device.

    2. What are the key steps involved in PCB assembly? The key steps in PCB assembly include PCB fabrication, component sourcing, solder paste application, component placement, soldering, inspection, and testing.

    3. What types of PCB assembly services do you offer? We offer a range of PCB assembly services, including surface mount technology (SMT) assembly, through-hole assembly (THA), mixed technology assembly, and package on package (POP) assembly.

    Answer: If you're looking for Prototype service, the min order quantity of PCBs is 5pcs but it's ok to have only 1pc of assembled board. If you use our Standard PCB service, there is no min order quantity limit.

    Answer: Absolutely. We offer two first article inspection options:
    Option 1: We send board images for your basic check and inspection. Once confirmed, we'll continue assembling your boards. All circuit boards will be shipped to you once completed.
    Option 2: We ship boards to your office for comprehensive inspection. Once confirmed, we'll continue the rest production.
    Generally speaking, Option 2 is more expensive and takes longer lead time than Option 1.

    A:Generally it takes 1-2 working days for us to quote assembly projects. Extra time will be required if you ask for large quantity. We'll send the quote to your email inbox once it's ready. First of all, please check your email inbox and junk folder for any email sent from us. If no email was found, please reach us at sales@circunex.com for assistance. Or contact us via our WhatsApp: +8613927409682

    1. Yes, we have the capabilities to handle both prototype and high-volume PCB assembly. Whether you need a small batch for testing or a large production run, we can accommodate your needs.

    2. What quality control measures do you have in place for PCB assembly? We have rigorous quality control processes in place, including visual inspection, automated optical inspection (AOI), and functional testing, to ensure the highest quality of assembled PCBs.

    1. Yes, we have experience in international shipping and can arrange for secure and timely delivery of your PCB assemblies to any location worldwide.

    If you have any other questions or need further information about our PCB assembly services, feel free to reach out to us. Our team is here to assist you.

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